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The factory is situated in Gurgaon, India’s foremost
millennium city, having a constructed area of 20,000
sq.ft. spread over five floors. The vertical integration
of facilities is based on our standardised quality policy
to meet the predefined standards at every stage of manufacturing.
The fabric-to-garment integration enables production planning
and execution as per schedule.
Garmenting is executed at our factory with
a work force of 350 people, which includes the core team of
managers, supervisors, quality controllers, pattern masters,
cutting masters and tailors. The entire factory complex is
air-conditioned and hence provides a conducive work atmosphere.
The work floors are ergonomically designed with proper light,
spacing and amenities for the workers. In addition, the team
has parallel interface with the in-house laboratory.
Professional management and communication systems track the
manufacturing process to minute details. Fully networked management
through computers and rigorous inter-department documentation
(as per ISO 9001 norms) reinforces the quality
control measures at every stage of production.
Salient features:
Special machinery and equipment to finish
contemporary quality garments are available and are updated
regularly. The sophisticated machinery includes more than
250 machines comprising a wide spectrum of stitching machines
for Lock Stitch, Overlock, elastic insertion, fusing, placketing,
gathering, flatlock and buttoning. There are Eastman’s
Straight Knife Cutting Machines for fabric cutting and we
have 6-meter long cutting tables for efficient cutting.
The organisation has in-house facilities like a hydro-extractor,
tumbler and two boilers of 100 kg and 200 kg respectively
for providing steam to iron tables. Apart from this, it includes
two DG Sets of 125 KVA & 200 KVA respectively to ensure
uninterrupted power supply.
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The organisation initially started its production in the year
1995 with a turnover of Rs.1 crore (US$ 0.20 million) which
has increased to Rs.12 crore (US$ 3 million) for the year
2003-04.
In terms of number of pieces of garments, the organisation
produced 50,000 pcs. of garments in 1995 and it has increased
to 600 000 pcs. of garments in 2003. Recently, the organisation
has increased its production capacity up to 1.2 million pcs.
per year and has projected a turnover of 22 crores (US$ 5
million) for the year 2004-05.
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Fabric is the most important component in a garment and it
requires maximum attention. Our directors have been associated
with the Indian fabric market for more than two decades, which
has given us a strong edge over most of our competitors. To
have a glimpse of our vast fabric library, please do visit
the Fabric page.
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